V2B Vent/Vacuum Breaker Gaskets - Platinum Cured Silicone (14/200 Mesh Screen)
Note: These gaskets require the use of the
Rubber Fab Platinum Cured Silicone V2B Vent Vacuum Breaker gaskets are an excellent choice for use in production facilities for pharmaceutical, biotechnology, high-purity water, and food/beverage products. Silicone Sanitary Gaskets can withstand temperature extremes, radiation, corona, ozone exposure, moisture and steam. We recommend considering Silicone Gaskets when it is not feasible to use PTFE Gaskets due to severely misaligned fittings, or if the cost of high pressure clamps outweighs the benefits of PTFE (extended service life). Unlike PTFE, Silicone gaskets are very flexible at low temperatures. They are also odorless, tasteless, non-toxic, and hygienic. With the ability to be autoclaved, irradiated and gas sterilize, Platinum Cured Silicone Gaskets provide you with the ultimate high purity contact surface.
The curing process of Silicone Gaskets has a direct affect on the amount and type of extractables the hygienic seal will emit. The peroxide curing process leaves residuals of Benzoic Acid (the curing additive) that results in unwanted surface conditions that can lead to product contamination. The platinum curing process eliminates this problem and minimizes reaction between the gasket and process fluids. These gasket are post cured and will not cause cell mutation or growth retardation. Our Platinum Cured Silicone Gaskets maintain and uphold ultrapure water and cGMP process fluid standards. These gaskets have been manufactured from milled gum silicone which offers superior resistance to tearing and deformation when compared to traditional liquid injection molding silicone.
Rubber Fab's V2B Vent and Vacuum Breaker system is a cost effective and incredibly simple way to provide contaminate free air flow to any tank system. The V2B Gasket is the answer for vacuum and pressure relief in pharmaceutical and food/beverage processing tank applications where airborne particulate removal is required. Using a 200 mesh screen combined with a 14 mesh screen of sintered construction, Rubber Fab has created a cost effective alternative to expensive vacuum breakers and venting systems. Because the V2B Gasket can provide unrestricted air flow with ultra fine filtration, you can feel secure in knowing the hygienic condition of the tank contents remain protected. With regular cleaning and maintenance, the V2B Gasket is a cost effective and incredibly simple way to provide contaminate free air flow to any tank system.
The V2B System is attached using a standard Sanitary Tri-Clamp® to a sanitary tank port, just like traditional vacuum breakers. You can run the V2B Vent Vacuum Breakers in vertical, horizontal, single, or multiport configurations without any special fabrication or expensive tooling. You can even increase the airflow of your system by using a to run a larger V2B gasket than your tank was designed for. The V2B Screen will fit perfectly into the ID of sanitary tubing and can be used for inflow fluid conditioning filtration as well.
V2B Vent Breaker Gasket Features:
- Sizes Available: 1" – 6"
- Removes atmospheric and environmental particulates
- Easy to maintain
- Easy to install
- Meets 3A design
- 316L stainless steel construction
- V2B works as both a vacuum breaker and venting system
- Materials of construction are both lot and batch certifiable
- Elastomers available: Platinum Cured Silicone, FKM and EPDM
- All V2B gaskets are removable and replaceable
- Minimizes need for pre-air filters
- Shelf Life: 8 Years from cure date
- Store in original packaging in clean and dry warehouse
- Do not expose to direct sunlight
- Keep more than 6' away from electric motors
- Maintain temperature between 65°F and 85°F
- FDA CFR 21, 177.2600
- U.S. Pharmacopeia Class VI Certification
- USDA Hazard Analysis and Critical Control Points
- Cytotoxicity Criteria
- USDA and 3-A Sanitary Standards
- USP Chapter 87 & 88 Tested
- ASME-BPE Standards for Type I and Type II
- ADI Free® (Animal Derived Ingredient Free)
- Current Good Manufacturing Practices (CGMP)
- Color Code: No Dot
- -40°F to 450°F Temperature Range
- Eliminates particulates
- Non-pyrogenic
- No pigmentation (clear version)
- No plasticizers
- No Benzoic Acid
- Non-toxic
- SIP up to 30 psi @ 123°C
- No reversion
- Smooth bore
- Non-leaching
- Odorless
- Tasteless
- Superior tear resistance
1 = Excellent 2 = Good 3 = Acceptable 4 = Marginal 5 = Poor 6 = Do Not Use | ||||||||
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Material | Cont. Steam | Inter. Steam | Pure Water Ambient | Pure Water Hot | Process Fluids Ambient | Process Fluids Hot | Process Fluid Variables 0°-100°C | Temperature Range |
Tuf-Steel® | 1 | 1 | 1 | 1 | 1 | 1 | 1 | -350°-550°F |
Tuf-Flex® | 1 | 1 | 1 | 1 | 1 | 1 | 1 | -20°-300°F |
Food-Flex® | 1 | 1 | 1 | 1 | 1 | 1 | 1 | -30°-250°F |
PTFE | 1 | 1 | 1 | 1 | 1 | 1 | 3 | -100° to 500°F |
Silicone (platinum) | 2 | 2 | 2 | 2 | 2 | 2 | 1 | -40°-450°F |
Silicone (peroxide) | 2 | 2 | 2 | 2 | 2 | 2 | 1 | -40°-450°F |
FKM | 3 | 2 | 2 | 2 | 2 | 2 | 2 | -30°-400°F |
EPDM (peroxide) | 3 | 3 | 3 | 3 | 3 | 3 | 3 | -30°-300°F |
Buna | 0 | 0 | 5 | 5 | 5 | 5 | 5 | -30°-200°F |
V2B Gasket Flow Rate: Air | |
---|---|
1-1/2" | 1.26 x 6.45* = 8.13 x 0.51** = 4.15 CFM |
2" | 2.46 x 6.45* = 15.87 x 0.51** = 8.09 CFM |
2-1/2" | 4.04 x 6.45* = 26.06 x 0.51** = 13.29 CFM |
3" | 6.02 x 6.45* = 38.83 x 0.51** = 19.80 CFM |
4" | 10.92 x 6.45* = 70.83 x 0.51** = 36.12 CFM |
6" | 25.34 x 6.45* = 163.44 x 0.51** = 83.35 CFM |
* Flow rate through 200 mesh .0021 wire diameter is 930 CFM When divided by 144, equals 6.45 CFM per square inch. ** % open area of 14 mesh .020 wire diameter |
V2B Gasket Flow Rate: Water | |
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1-1/2" | 1.26 x 16* = 20.16 x .51** = 10.28 GPM |
2" | 2.46 x 16* = 39.36 x 0.51** = 20.07 GPM |
2-1/2" | 4.04 x 16* = 64.64 x 0.51** = 32.97 GPM |
3" | 6.02 x 16* = 96.48 x 0.51** = 49.20 GPM |
4" | 10.92 x 16* = 174.88 x 0.51** = 89.19 GPM |
6" | 25.34 x 16* = 405.44 x 0.51** = 206.77 GPM |
* Flow rate through 200 mesh .0021 wire diameter is 16 GPM per square inch ** % open area of 14 mesh .020 wire diameter |
V2B Gasket: Open Area | |
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1-1/2" | 1.27 x 1.27 = 1.61 x 0.7854* = 1.26 in² |
2" | 1.77 x 1.77 = 3.13 x 0.7854* = 2.46 in² |
2-1/2" | 2.27 x 2.27 = 5.15 x 0.7854* = 4.04 in² |
3" | 2.77 x 2.77 = 7.67 x 0.7854* = 6.02 in² |
4" | 3.73 x 3.73 = 13.91 x 0.7854* = 10.92 in² |
6" | 5.68 x 5.68 = 32.26 x 0.7854* = 25.34 in² |
Please consult factory for CFM/GPM calculations on additional sizes. |
Tri-Clamp® Gasket Sizing | |||
Size | Inside Diameter | Outer Diameter | Bead Diameter |
---|---|---|---|
1/2" | 0.40" (10.2mm) | 0.87" (22mm) | n/a |
3/4" | 0.64" (16.2mm) | 0.87" (22mm) | n/a |
1" | 0.90" (22.9mm) | 2.00" (50.5mm) | 1.71" (43.5mm) |
1-1/2" | 1.39" (35.3mm) | 2.00" (50.5mm) | 1.71" (43.5mm) |
2" | 1.88" (47.8mm) | 2.52" (64mm) | 2.22" (56.5mm) |
2-1/2" | 2.39" (60.5mm) | 3.05" (77.5mm) | 2.78" (70.5mm) |
3" | 2.88" (73.1mm) | 3.58" (91mm) | 3.29" (83.5mm) |
4" | 3.85" (97.7mm) | 4.67" (119mm) | 4.33" (110mm) |
5" | 4.86" (123.5mm) | 5.68" (144.2mm) | 5.29" (134.3mm) |
6" | 5.80" (147.2mm) | 6.57" (167mm) | 6.16" (156.5mm) |
8" | 7.80" (198mm) | 8.56" (217.4mm) | 8.15" (207mm) |
10" | 9.74" (247.4mm) | 10.55" (268mm) | 10.12" (257mm) |
12" | 11.74" (298.2mm) | 12.56" (319mm) | 12.17" (309mm) |